Custom EV Charging Gun Handle & Connector Housing

Product Overview

Our Custom EV Charging Gun Handle & Connector Housing is a high-strength, precision injection molded plastic assembly engineered for new energy vehicle charging systems. Backed by 26 years of professional CNC machining and injection molding expertise, with ISO 9001, IATF 16949 and other industry-leading certifications, we deliver end-to-end solutions for enterprise customers in the new energy automotive and charging infrastructure sectors. Manufactured from premium PA66+GF, PC, and ABS flame-retardant materials with UL94 V0 rating, this assembly features a standard customizable handle length of ~200mm, a tight tolerance of ±0.05mm for high-precision fit, and full compliance with GB/T 20234 standards for the Chinese EV market. From mold design to final assembly, we provide fully customizable solutions to meet your unique performance, aesthetic, and functional requirements for residential, public, and commercial charging applications.

Custom EV Charging Gun Handle & Connector Housing

Durable Plastic Assembly for New Energy Vehicle Charging Systems

Dawang Precision offers custom EV charging gun handle and connector housings through precision injection molding. This durable plastic assembly features ergonomic design, multi-pin support, and waterproof sealing for safe, reliable charging in new energy vehicles—meeting GB/T standards with excellent insulation and impact resistance.

Complete solutions from mold design to assembly for fast, cost-effective production.

Features & Benefits

Industry-Leading Safety & Material Performance

Our GB/T compliant EV charging connector housing is built with reinforced, flame-retardant engineering plastics that deliver exceptional high-voltage insulation, impact resistance, and long-term durability. The material maintains stable performance across an extreme temperature range of -40℃ to 85℃, ensuring reliable operation in harsh outdoor and indoor environments. This inherent durability reduces product failure rates, minimizes after-sales maintenance costs, and supports strict safety compliance for charging equipment manufacturers and infrastructure operators. The integrated waterproof sealing grooves deliver an IP55+ dustproof and waterproof rating, preventing moisture and debris ingress for consistent, safe charging in all weather conditions.

Ergonomic Design & Full Customization Flexibility

The assembly features an ergonomic non-slip grip, snap-fit design, and reinforced internal structure, optimized for daily use across public and private charging scenarios. The ergonomic handle reduces user fatigue during repeated plug-in and removal, improving end-user satisfaction for charging station operators and automotive OEMs. The precision-molded multi-pin cavity supports standard 7-pin connector configurations, with full customization available for pin layouts, colors, brand logos, and structural details to align with your brand identity and technical specifications. Our in-house manufacturing capabilities enable rapid prototyping within 3 days, cost optimization for high-volume production, and full quality control throughout the production lifecycle, shortening your product time-to-market.

This type of product can be applied to: 

• New energy vehicle charging guns

• Home and public EV charging stations

• DC fast charging connectors

• Electric bus and commercial vehicle systems

Applications of Custom EV Charging Gun Handle & Connector Housing

This injection molded EV charging gun assembly is suitable for a wide range of professional use cases, including:

• Charging gun component manufacturing for new energy passenger vehicle OEMs

• DC fast charging connector housings for commercial charging equipment suppliers

• Component solutions for residential and public EV charging station operators

• Charging system assemblies for electric buses and commercial vehicle fleets

• Custom charging component development for new energy infrastructure integrators

We offer free, customized quotes within 24 hours when you upload your design drawings or samples, with full technical support from initial design optimization to mass production and global logistics.